Satyanarayan Ispat Pvt Ltd


an ISO 9001:2015 Certified Company

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  • Production
    • Production Facilities
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  • Products
    • Cast Iron & Ductile Iron Manhole Covers and Frames
    • CI & DI Inspection Covers
    • Watertight and Locking Manholes
    • Frames and Grates
    • JRC / Carriageway / Telecommunications Frame & Cover
    • Catchbasins Frame & Grate & Backplate/Hood
    • Surface Box - Valve Box - Water Meter Box
    • CI & DI Trench Grate / Tree Grate
    • Decorative Castings
    • Other Castings
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PLANT TOUR-

    Raw Materials

    For producing graded cast iron castings for exports, great emphasis is put on procuring quality raw materials from dependable sources..
    Care is also exercised in procurement of sieved low clay silica sand, bentonite, low ash cold dust sodium silicate and other chemical binders
    to aid regular assured quality outputs.

    Melting

    Core Shop

The Core shop uses common manifold CO2 system, super-mixer and quality binders for core making. Intricate finish cores are made on
compax cold box core shooter of 30kgs capacity

    Pattern Shop

This in house facility is equipped with up to date measuring instruments to produce accurate patterns and mark castings produced to ensure
desired accuracy as per customers requirements. Design and development team provides required gating system to individual castings.

Facility is also provided with systematic pattern storage system of racks and powered handling mechanism to place individual pattern match
plates in allocated locations. It stores over 200 patterns.

    Moulding

Three fully mechanized moulding lines namely:
a. ARPA 1300 having a box size 1300 x 1000 x 400mm, 10 moulds per hour.
b. ARPA 450 having a box size 710 x 600 x 250mm, 30 moulds per hour.
c. ARPA 900 having a box size 900 x 900 x 150mm / 350mm, 30 moulds per hour.

    Fettling & Finishing

Three fully mechanized moulding lines namely:
a. ARPA 1300 having a box size 1300 x 1000 x 400mm, 10 moulds per hour.
b. ARPA 450 having a box size 710 x 600 x 250mm, 30 moulds per hour.
c. ARPA 900 having a box size 900 x 900 x 150mm / 350mm, 30 moulds per hour.

    Laboratory / R&D Facilities

Our separate R&D wing, helps us to further enhance the product quality and design features. It also assures our clients of a durable product range.
Some of the facilities available in our research unit includes chemical laboratory and physical laboratory.

    Product Testing

It has a wide variety of testing equipment for inspection, production control, quality assurance and evaluation right from analysis of molten metal to testing of finished castings for various properties. Continuous on-line quality control is exercised throughout the process of manufacture.

Products are manufactured & Tested as per various worldwide standards like EN 124, ISI 1726, ASTM A48, etc. Our Foundry has full fledged in-house facilities for testing of sand raw materials, final metal composition, load test, tensile test and Brinell Harnesses.

We have in-house Load Testing facility and we can test the product with load rating from 1.5 tons to 90 Tons.Spectrometer has been added to the system for more accuracy.

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